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Periodic Maintenance Table

 
 

Manual Page

Detail

 

 

 

Engine

 

 

Air filter - cleaned

2-13

 

Air filter - replaced

2-14

Replace every 5 cleanings

Clutch fluid - check

5-5

 

Clutch fluid - replace

5-5

Change every 2 years - DOT 4

Oil - change

6-6

2.7 liter w/o filter, 3 liter w/filter

Oil filter - change

6-6

 

Spark plugs - check

15-23

 

Spark plugs - change

15-23

 

Throttle grip play

2-5

 

Valves - check & adjust

4-19

 

 

 

 

Fuel system

 

 

Drain float bowls & check for dirt & water

2-9

 

Carburettors syncronized

2-7

 

 

 

 

 

 

 

Cooling system

 

 

Coolant - change

3-4

Change every 2 years

Radiator hoses & connection - check

3-10

Check at least yearly

 

 

 

Tires

 

 

Tires - replaced

 

Front 36 PSI

 

 

Rear 41 PSI

 

 

 

Drivetrain

 

 

Driveshaft joint - lubricate

10-14

 

Final Drive oil - checked

10-5

 

Final Drive oil - replaced

10-5

SAE 90 , 220ml

 

 

 

Suspension

 

 

Front fork fluid changed

12-5

 

Front forks

 

 

Rear shocks

 

 

 

 

 

Brakes

 

 

Brake fluid - check

11-11

 

Brake fluid - change

11-12

Change every 2 years - DOT 4

Front brake pads - checked

 

 

Front brake pads - replaced

 

 

Rear brake pads - checked

 

 

Rear brake pads - replaced

 

 

Brake hose - replace

11-14

Replace every 4 years

Master cylinder. Cup & dust seal

11-8

Replace every 2 years

Caliper piston seal & dust seal

11-6

Replace every 2 years

 

 

 

Electrical

 

 

Battery - level checked

15-9

 

Battery - replaced

 

 

 

 

 

Body and Frame

 

 

Grips replaced

 

Gel grips

Steering stem bearing - lubricate

13-6

Lube at least every 2 years

Swing arm pivot, uni-trak link. - lubricate

12-13

 

 

 

 

General lubrication

 

 

Center stand

16-8

Lubricate with motor oil

Clutch lever

16-8

Lubricate with motor oil

Front brake lever

16-8

Lubricate with motor oil

Rear brake pedal

16-8

Lubricate with motor oil

Rear brake rod joint

16-8

Lubricate with motor oil

Shift linkage

16-8

Lubricate with motor oil

Shift pedal

16-8

Lubricate with motor oil

Side stand

16-8

Lubricate with motor oil

Handlebar throttle grip

16-8

Lubricate with grease

Speedometer inner cable

16-8

Lubricate with grease

Throttle cable

2-6

Lubricate with grease

Choke cable

2-7

Lubricate with motor oil

Throttle cables

16-8

Lubricate with motor oil

Article By: David J. Morrow

August 2001 

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